This equipment serves as a critical terminal station within a flat-wire stator production line; its function is to weld the hairpin ends—following the twisting process—into robust electrical connection terminals.

The equipment offers a choice between two welding processes: TIG welding or laser welding. The TIG welding option features a single-point cycle time of 2 seconds and achieves a pull-out force of ≥500 N.

The laser welding option utilizes a 6 kW power source (configured as 4+2 or 2+4 channels) and possesses deep-penetration welding capabilities, making it particularly well-suited for welding mini-pin terminals (≤4 mm); it achieves a pull-out force of ≥300 N.

The system integrates a comprehensive suite of functions, including rapid positioning via SCARA robots, a water-cooling unit, a dust extraction and purification system, MES data monitoring, and one-touch recipe switching for model changeovers.

This equipment serves as the initial station in a flat-wire stator production line, designed to automatically insert insulating paper into the slots of a stator core, thereby establishing slot insulation. The machine is compatible with O-type, B-type, S-type, and C-type insulating papers, and supports both "cold insertion" and "hot insertion" processes. It features an insertion precision of ±0.1 mm, a single-slot cycle time of ≤1 second, and a maximum insertion height of 300 mm. The dual-station design enhances efficiency, while integrated dust extraction and real-time temperature monitoring functions ensure that the paper insertion process is free of damage. The insulation withstand voltage exceeds 5000V. With a modular design for model changeovers and mirror-polished paper feed channels, the machine enables rapid reconfiguration without causing damage to the paper.

This equipment is specifically developed for the production of flat-wire stators for new energy vehicle (NEV) drive motors, enabling the automated forming of flat copper wire from coil stock into "U-shaped hairpins."

The system integrates functions such as active decoiling, straightening, enamel stripping, 2D/3D forming, cutting, and fixed-length conveying, allowing for the stable production of flat-wire hairpins in various specifications.

The forming cycle time for a single hairpin can reach as low as 1.2 seconds, with a length accuracy of ±0.15 mm per 400 mm. With an overall equipment efficiency (OEE) of ≥85%, the system fully meets the demands of high-volume, high-consistency manufacturing.

This equipment serves as the core terminal station within a flat-wire stator production line. Its function is to weld the hairpin ends—specifically the twisted tips—of the flat wires into robust electrical connection terminals.

The equipment offers a choice between two welding processes: TIG welding or laser welding. For TIG welding, the single-point cycle time is 2 seconds, with a pull-out force of ≥500 N.

Laser welding utilizes a 6 kW power source (configured as 4+2 or 2+4), featuring deep-penetration welding capabilities. It is particularly well-suited for welding 'mini-pin' terminals (≤4 mm), achieving a pull-out force of ≥300 N.

The equipment integrates a comprehensive suite of functions, including rapid positioning via a SCARA robot, a water-cooling unit, a fume extraction and purification system, MES data monitoring, and 'one-touch' recipe recall for rapid model changeovers.

This equipment constitutes a critical station within a flat-wire stator production line. Its function is to flare and shape the hairpin ends of flat-wire windings after they have been inserted into the stator core, ensuring that the resulting opening angles meet the mold-entry requirements for the subsequent twisting process. The equipment features a rapid changeover structure utilizing a circular-arc guide rail system, rendering it compatible with 48-, 72-, 96-, and 108-slot stators. The flaring mechanism is capable of executing single-layer, double-layer, and multi-layer flaring operations; it supports both "upward flaring" and "downward flaring" modes and incorporates an integrated stator-flipping function. Post-flaring, the system employs position detection and pressure data feedback mechanisms—augmented by an automatic deviation correction function—to ensure that the flaring angle of every individual flat wire remains consistent and precise.