| Housing loading | Housing adhesive dispensing | End cover assembly |
| Magnet insertion | Flattening | Adhesive curing |
| Go/no-go gauge inspection | Shaft insertion | Screw hole adhesive dispensing |
| Screw fastening | Circlip assembly | Dynamic balancing (reserved) |
| Balancing adhesive curing | Stator seat adhesive dispensing | Manual stator pre-assembly followed by automatic press-fitting |
| Wire cutting | Tubing insertion | Terminal crimping |
| Fusion welding | Resistance testing | Small bearing press-fitting |
| Tube blowing and flipping | Large bearing press-fitting | Rotor-stator press-fitting |
| Washer and circlip assembly | Height measurement | No-load testing |
| Withstand voltage testing | Manual visual inspection | Packaging |
General Description
This assembly line consists of:
▪ 11 automatic machines
▪ 8 manual workstations arranged in a circular layout
▪ Counterclockwise material flow
Staffing
A total of 12 operators are required:
▪ 2 operators for dynamic balancing
▪ 2 operators for stator loading
▪ 1 operator for wire cutting
▪ 1 operator for tubing insertion
▪ 2 operators for terminal crimping
▪ 2 operators for fusion welding
▪ 1 operator for tube blowing and flipping
▪ 2 operators for visual inspection and packaging (also responsible for housing loading)
Space Requirement
▪ Occupied floor space: 13,000 × 5,000 mm
▪ Line height: 2 m
Testing & Marking
Stator Adhesive Dispenser
Housing Dispensing & End Cap Pressing
Balancing Clay Curing Machine
Shaft Insertion Machine
Screw Fastening & Circlip Installation
Large Bearing Pressing
Small Bearing Pressing
Complete Line
Rotor & Stator Press-Fitting
Rotor Curing Machine
Magnet Assembly
Spacer & Circlip Assembly
