This equipment is a semi-automatic dispensing and assembly system designed for electric drive and control production lines. The machine automatically dispenses adhesive and performs weight verification; upon completion of dispensing, an integrated vision system captures images to inspect the adhesive bead for any breaks or deviations from the correct trajectory. Once the dispensing process is finished, an operator manually installs the thermal pads using auxiliary tooling. The system is equipped with a motion control card module, featuring an adhesive trajectory editing interface that is simple and intuitive to operate. Product dispensing data can be collected and uploaded to the MES (Manufacturing Execution System).
Suitable for semi-automatic thermal paste dispensing operations within the electric drive and control systems of new energy vehicles.
1. Designed for the application of thermal paste on electric drive and control products; operates in a human-assisted mode where the machine handles dispensing while the operator manually installs components.
2. The equipment features a robust welded frame structure topped with a protective aluminum profile enclosure. The exterior panels are constructed from tinted (tea-colored) acrylic glass.
3. Utilizes a tray-based lifting and positioning mechanism for precise workpiece alignment. The system employs a "master-slave" tray structure, with tray dimensions measuring 560 mm × 640 mm.
4. Integrated control panel featuring a combined PLC and SOP (Standard Operating Procedure) display interface.
5. Dedicated visual display panel for monitoring operations.
6. The Human-Machine Interface (HMI) displays real-time equipment status, alarm notifications, and I/O status.
7. Incorporates a 3-axis motion module assembly to execute precise planar dispensing functions.
8. Features a 2.6L adhesive supply system configured with a "one-working, one-standby" redundancy setup, enabling seamless adhesive replenishment without interrupting production (non-stop refill capability); utilizes a screw pump for adhesive delivery.
Equipment Dimensions (L × W × H): 1840 mm × 1960 mm × 2200 mm
Cycle Time (Throughput): ≤ 100 seconds / piece
Installation Precision: Verified via mobile 3-coordinate dial indicator measurement
Power Supply: 380V / 50Hz; Total Power: approx. 4 kW
Air Supply: 0.5 ~ 0.7 MPa; Air Consumption: approx. 560 L/min
Equipment Weight: Approx. 1.4 tons
Safety Standards: Sheet metal fabrication and safety design comply with CE requirements.
